DESCRIPTION AND ADVANTAGES OF THE SYSTEM

There are many advantages of using Vives porcelain tiles in façades.

FAÇADES Using an appropriate application system in conjunction with the inherent benefits of VIVES ceramic products achieves optimal results for façades both technically and aesthetically.

A ventilated façade is a wall covering system that incorporates a ventilated cavity between the covering and the insulation. In European academic circles this type of façade is considered to be the most efficient system for insulating buildings as it eliminates unwanted heat bridges and condensation problems, resulting in excellent thermal-hygrometric behaviour.

In this proposal, Technical Solutions by VIVES presents building solutions with superlative technical features for Ventilated Façades and Panelled Façades.

25-35% energy saving: thanks to the thermal insulation generated by the air cavity between the exterior and the interior of the building.

10-20% noise reduction: the system involves the installation of an insulating layer that acts as a noise barrier.

Protection against atmospheric agents: the system prevents water filtering through the walls, which results in less wear on the façade and lower maintenance costs.

Modern façade design: the aesthetic and technical diversity of VIVES ceramic products combines technology with modern and avant-garde architectural styles.

COMPONENTS AND USES OF THE SYSTEM

Correctly installing the system makes façades more durable.

COMPONENTS OF THE SYSTEM In visible or hidden clip point systems the system is made up of aluminium T profiles fastened to the support by means of cantilevers. The insulation is installed on the support behind the profiles. The covering is then mechanically attached by means of individual clips, which may be visible or hidden.

In the case of the continuous hidden system, Karrat S-7, the system is made up of vertical square profiles, in aluminium, to which the horizontal profiles, also in aluminium, are attached. The horizontal profiles support the covering, which has been submitted to an industrial process to insert the 7 profile on the back of the pieces. The insulation, just as in the point systems, is installed on the wall behind the profiles.

These fastening systems assume the load generated by the covering and transmit it to the bearing wall.

SYSTEM APLICATION SCHEME 1. Ranging of the substructure 2. Wall fastenings 3. Installation of brackets 4. Installation of vertical profiles 5. Projection of water-repellent mortar 6. Installation of insulation 7. Installation of horizontal profiles (only for Karrat system) 8. Installation of wall covering

USES OF VENTILATED FAÇADES:

There are different categories of ventilated façade usage:

According to construction type:

• New build
• Restoration

According to building use:

• Public
• Commercial
• Residential
• Industrial

FASTENING SYSTEMS: DGV

The different façade installation systems meet the needs of each case.

DGV VISIBLE CLIP SYSTEM

Ceramic ventilated façade with substructure made up of DGVISTO aluminium profiles and accessories over perforated brickwork with VIVES exterior porcelain tiles.

1. Cantilever fastening: L 70x50 mm
2. Vertical profile: T 100x60 mm
3. 8x80 plugs over framework with 8x75 mm studs
4. Self-tapping screw
5. Visible mechanical holding clips fastened to the vertical struts by means of flat head screws.
6. Wall panels

FASTENING SYSTEMS: DGO

The hidden clip system imbues the exterior of the building with an exceptional aesthetic appearance.

DGO VISIBLE CLIP SYSTEM

Ceramic ventilated façade with substructure comprising DGOCULTO aluminium profiles and accessories over perforated brickwork with VIVES exterior porcelain tiles with machined incisions on the edges.

1. Cantilever fastening: L 70x50 mm
2. Vertical profile: T 100x60 mm
3. 8x80 plugs over framework with 8x75 mm studs
4. Self-tapping screw
5. Hidden A2 steel clips fastened to the vertical struts by means of 4.2x13 mm screws
6. Porcelain tiles with machined incisions in the edges

FASTENING SYSTEMS: KARRAT S7

Technical Solutions by VIVES provides innovative installation systems.

KARRAT S7 CONTINUOUS HIDDEN SYSTEM

Ceramic ventilated façade with substructure made up of KARRAT S7 aluminium profiles and accessories over perforated brickwork with VIVES exterior porcelain tiles.

1. Vertical profile
2. Cantilever fastening
3. 8x80 plugs over framework with 8x75 mm studs
4. 5.5x25 mm self-tapping screw
5. Horizontal profile
6. "7" horizontal profile attached to the piece
7. Wall panel

PANELLED FAÇADES / MIXED SYSTEM

New technology is combined with traditional laying systems to produce optimal results.

Innovation and development in the field of new high-quality adhesive materials for laying ceramic tiles provide us with a further chance to combine high levels of quality, safety and aesthetics. For this type of panelled façade installation Technical Solutions by VIVES proposes the use of metal fasteners that guarantee safety.

ELEMENTS THAT COMPRISE THE VIVES MIXED SYSTEM:

1. Support (Structure + Brickwork Wall) 2. Levelling Layer 3. Cement Adhesive 4. Ceramic Slab 5. Clip 6. Grouting Material

STAGES OF THE MIXED SYSTEM INSTALLATION PROCESS

• Fastening of initial clips or continuous profile to the support by means of screws.
• Laying of slabs following the same process as for panelling.
• Stainless steel clips are simultaneously fastened to the incisions in the pieces in order to receive the slabs to be placed above them.
• Once the adhesive has set, drilling can begin and the plugs and screws can be applied.
• Final grouting to hide the clips.

RAISED TECHNICAL FLOORING FOR INTERIORS

The Technical Solutions by VIVES construction systems include raised floor solutions.

Developed in conjunction with prestigious specialist companies that have chosen to implement VIVES ceramic floor tiles in order to offer maximum quality.

VIVES ceramic tiles are ideal for improving the functionality of spaces whilst providing the aesthetic appeal of unique designs.

RAISED FLOORING FOR INTERIORS

Compared to the rigidity and static nature of conventional laying systems, raised flooring in facilities requiring constant mobility and operational capacity presents both flexibility and functionality.

There is no end to the list of applications: offices, banks, classrooms, theatres, schools, universities, laboratories, clinics, hospitals, etc.

The choice of panel type depends on the needs of the project and the usage characteristics: chipboard, calcium sulphate, Monointec...

ADVANTAGES

Raised flooring enables different needs to be catered for, floors to be modified without extensive construction work, installation and maintenance costs and times to be reduced, connections to be quickly made and the wide range of VIVES ceramic products to be incorporated.

It is a versatile system that combines functionality with design and aesthetic appeal.

THE ELEMENTS OF THE SYSTEM

Raised technical flooring is a system comprising modular panels that rest on a support structure with the aim of creating an intermediate space below the surface to allow services to be installed or cables to be laid.

The components are: VIVES ceramic top finish, core or panel, bottom finish, edge trim, bearing structure (which can also be formed by pedestals with or without stringers).

BEARING STRUCTURE

The base of the structure is formed by zinc-coated steel pedestals, the heads of which are one single piece designed to allow the stringers to slot in. The stringers are also zinc-coated steel and are either open or closed with anti-noise polyethylene joints that are airtight to keep dust out. Their mission is to provide stability and to increase the load capacity of technical floors.

PANELS

The panels are composed of VIVES porcelain earthenware tiles for the top finish, the core and the edge trim.

Types of core in panels: Calcium Sulphate Panel (PS) formed by a single layer of high-density calcium sulphate formed by plaster and cellulose fibres (30 and 34 mm thick), suitable for major mechanical usage, with great fire resistance and high levels of noise reduction.

1. Ceramic slab
2. Structural core
3. Bottom finish
4. Structural core
5. Edge trim

MONOINTEC

Monolithic block between the porcelain earthenware tiles and the bottom core, which is formed by an interior steel framework and a mixture of aggregates and a resin compound, resulting in a "reinforced micro-slab" jointly acting on the finish and the core.

Once manufactured, all the panels have a PVC bevelled edge (after the grinding of the thickness of the panel), enabling the panels to be easily and perfectly positioned on the structure.

The result is a monolithic block with a thickness of between 23 and 33 mm, including the VIVES ceramic product, with exceptional chemical and physical characteristics: high dimensional stability, high acoustic absorption, high resistance to loads, water, humidity, fire and acids.

The many advantages of this system are combined with the benefits of VIVES porcelain tiles. Ease of laying.

1. Anti-shock ABS edge trim
2. Inner steel reinforcement
3. Support in composite material / AI
4. Finish in porcelain earthenware

For a perfect finish, VIVES ceramic tiles are combined with the composite support material: without adhesion. The result is a monolithic block with a thickness of between 23 and 33 mm, including the VIVES ceramic product, with exceptional chemical and physical characteristics: high dimensional stability, high acoustic absorption, high resistance to loads, water, humidity, fire and acids.

ACCESSORIES

In addition to the flexibility provided by technical flooring, a range of accessories is available to provide increased practicality and functionality. These accessories include elements such as bottom cavity edge trims, ramps, steps, installation points, built-in connection boxes and ventilation grids.

The Technical System by VIVES structure has a steel pedestal that guarantees safety and reliability. Thanks to the development of this structure, a single piece allows the stringers to be easily slotted in.

The structures are adjustable from a minimum of 3.5 cm to over 100 cm thanks to a device that enables the height to be varied

RAISED TECHNICAL FLOORING FOR EXTERIORS

At VIVES we also provide solutions for exterior spaces.

To complete the construction system for exteriors with raised floors, VIVES proposes the placing of Vives ceramic panels held in place by high strength plastic supports.

This allows height difference of up to 3 to 5%. The system is easy to install and maintain and provides great mechanical strength, thermal insulation and the quick outflow of water.

STRUCTURE OR SUPPORT

Plastic pedestals that are resistant to adverse weather conditions and guarantee load distribution. Adjustable height.

PANELS

• Double porcelain earthenware tile.
• Block formed by a porcelain earthenware piece at the top, an inner steel reinforcement and a core composed of aggregates and resins.

GRINTEC

1. Edge trim in anti-shock ABS
2. Inner steel reinforcement
3. Support in composite material / AI
4. Finish in porcelain earthenware

It is a high performance product with regard to use, mechanical strength, frost, etc. It can be used to transform inverted sloping roofs, terraces and terrace roofs into flat, trafficable surfaces. It also contributes to energy saving, protection of waterproofing layers, etc.

It can easily be laid in exteriors and is easy to maintain.

CHARACTERISTICS

PORCELAIN TILES	TEST RESULT	TEST STANDARDS
MANUFACTURING PROCCESS	Single firing	Ceramic slab
DIMENSIONS Lenght, width, thikness, straightness of sides, rectangularity, surfaces flatness	Complies with the requirements applicable to each model as defined in standar EN 14411 Group Bla	UNE EN ISO 10545 / 2
WATER ABSORTION	E < 0,5 %	UNE EN ISO 10545 / 3
FLEXURALK STRENGTH (N/MM2)	> 35	UNE EN ISO 10545 / 4
BREAKING STRENGTH (NW)	> 1300	UNE EN ISO 10545 / 4
RESISTANCE TO SURFACE ABRASION (Enamelled slabs)	Consult for each model	UNE EN ISO 10545 / 7
LINEAL THERMAL EXPANSION	< 9*10-6 / Cº	UNE EN ISO 10545 / 8
RESISTANCE TO THERMAL SHOCK	Passes the test	UNE EN ISO 10545 / 9
CRAZING RESISTANCE	Passes the test	UNE EN ISO 10545 / 11
FROST RESISTANCE	Passes the test	UNE EN ISO 10545 / 12
CHEMICAL RESISTANCE Domestic cleaning products Swimming pool salts Acids and alkalis (Low concentration)	Class GA / UA Class GA / UA Mínimum Class GLB / ULB	UNE EN ISO 10545 / 13
STAIN RESISTANCE	Minimum Class 4	UNE EN ISO 10545 / 14

PIECES

VIVES integrated solutions include a range of special pieces to meet all needs.

The Technical Solutions by Vives construction systems include steps and accessories solutions, developed in conjunction with prestigious specialist companies that have chosen to implement VIVES ceramic floor tiles in order to offer maximum quality.

The current trend in homes and spaces is to organise spaces on different levels, connected by means of communication elements: stairs, ramps, openings and chambers on different levels.

The Technical Solutions by VIVES range includes this fundamental area to perfectly complete each project.

Our steps and accessories are not only governed by aesthetics but they also comply with all technical building regulations.

ELEMENTOS

1. Step tread
2. Step
3. Step tread with corner
4. O.P step

"ELKER" SOLUTION

Elker steps present an innovative solution, without cuts or incisions, created to avoid problems associated with humidity and installation products.

They are ideal for use where hygiene is of great importance, such as hospitals, public buildings and even for personal use:

ELKER ELEMENTS

1. Elker step
2. Elker interior step
3. Exterior corner
4. Interior corner
5. 90º step
6. EL step
7. Corner
8. Elbow
9. Complete elbow

VIVES porcelain tiles have the necessary characteristics.

To conclude this document on the solutions proposed by VIVES for building systems, we present floors with different classes of slip resistance.

In order to offer an efficient response to different projects and installations, Technical Solutions by VIVES offers different slip resistances in its porcelain floors, depending on the whether the products are Class 2 or Class 3.

Non-slip floors by Technical Solutions by VIVES are in line with the new Spanish Building Technical Code (Official Spanish Gazette number 74 of 28 March 2006, publishing Royal Decree 314/2006 of 17 March), regulating the quality levels that buildings must adhere to in terms of structural safety, fires, use safety, hygiene, health and environmental protection, noise, energy saving and thermal insulation.

The basic usage safety regulations include a regulation for ceramic slabs: SU1 Basic safety document regarding the risks of falls, establishing that floors must be suitable for walking on without slipping.

These areas must comply with a minimum slip resistance value in accordance with the room and the location.

USES OF NON-SLIP FLOORING:

• Sanitary use
• Comercial
• Public sites

Product classification table in accordance with SU1 (Building Technical Code)

The floors of Sanitary, Educational, Commercial, Government and Public buildings, areas or car parks, excluding restricted areas.
Dry interior areas, slope <=6%	Class 1	15 < RD <= 35
Dry interior areas with slope <=6% Wet interior areas, entrances to buildings from the outside, covered terraces, changing rooms, showers, toilets, kitchens, etc.	Class 2	35 < RD <=45
Interior areas where, in anddition to water, there may be agents (grease, lubricants, etc.) that reduce resistance to slipping, such as industrial kitchens, slaughterhouses, car parks, industrial areas, etc. Wet interior areas with slope >=6% Exterior areas. Swimming pools	Class 3	RD > 45